Mini z Carry Case Build

20191228_123220
logo kyosho
20191228_123110

I thought I would Show how easy it was to make a Mini z carry case as a few people have asked about where I got them from and price, So I will go in to depth on the build also there is a 2 minute build movie I made to go with this page.

THE MINI-Z CARRY CASE BUILD

Ply sheet marked equally to the size required, I choose to be just above the original boarders.
Take the 3m  ply and mark out the ply tp the size you require
20200104_180622
Always use a metal ruler when using a knife to cut the ply, you don't cut all the way through.
20200104_180735
Once you feel the knife in to the soft part of the ply you can snap it.
20200104_180947
Now you have all the dividers you want, just clean up the edges and your ready for the next step.
20200104_181006
Items required now are double sided tape a knife and the dividers
20200104_181102
To use the most of your double sided tape put two dividers together and it will take 3 strips.
20200104_181112
The next bit is better with a scalpel now slice down between th e2 ply dividers and do this both sides.
20200104_181707
Lay the blue rubber sheet flat down on the table.
20200104_181744
Now we have to lift the backing of the double sided tape.
20200104_181756
Best way of taking the backing of is to use the scalpel poke it into the corner of the backing paper and lift.
20200104_181815
Now position the divider squarely on the rubber sheet and press down.
20200104_181827
Cut down the side so you can fold the divider over.
20200104_181849
Now fold over once you have taken the backing tape off.
20200104_181852
Now cut a round the divider with the scalpel.
20200104_181934
You can still get another divider out of this sheet of rubber so don't waste it.
20200104_181947
One done 7 more to go , also at this stage give the divider a trim.
20200104_182037
Next one stuck down.
20200104_182100
Fold it over.
20200104_182808
Press down evenly and firm.
20200104_183127
When using the off cuts only remove the backing where required ,other wise it gets a bit sticky.
20200104_183137
Little bit more to go.
20200104_183919
Remove 3mm of both edges so they slot in to the case slots, you can leave the double sided tape on, this will help to stay in place.
20200104_184818
One more to remove the edges on the first side.
20200104_185313
All 8 completed
20200104_185558
Now for the case that comes from B&Q for £30.
20200104_185618
Remove the cross dividers but don't through them away, as we will re use them.
20200104_185632
Now remove the two uprights.
20200104_185705
move in the to main dividers to the required position.
20200104_185719
Now for the first of the dividers.
20200104_185743
The good thing about this idea is they can be altered at anytime for different size cars.
20200104_185814
One side complete.
20200104_185846
Now for the second side , you will start to see the middle dividers bowing inwards, this will be sorted shortly.
20200104_190017
All cross dividers now fitted.
20200104_190053
This is where we start to use the dividers that got removed and marked up to fit between the two uprights.
20200104_190123
Now to mark the 3mm from the edge to remove the rubber.
20200104_190148
Now both sides are removed and ready to be slid in.
20200104_190201
Position and gently start to slide in.
20200104_190342
Now pushed all the way in.
20200104_190345
Now both if them are mow in you can put as many as you want to suite your requirements.
20200104_190616
Now for the final touch, and that is a title label. remove the rubber to the length of the label.
20200104_190635
Label fitted with glue gun, the label is 12mm wide and 65mm long, with dymo sticky label.
20200104_190704
Case complete the good idea about the dividers with the name tags on they can be rearranged when the collection get bigger and believe me it will.
Below is a 2 minute film of the complete build.